EN 10204 3.1 vs 3.2 Material Certificates for Metal Castings: MTR, Heat Traceability & PED Guide

Direct Answer: Under EN 10204, both Type 3.1 and Type 3.2 inspection certificates report actual chemical, mechanical, and non-destructive test results from the specific production heat (melt batch) poured for your castings. An EN 10204 3.1 certificate is validated and signed by the foundry’s own inspection representative independent of the production department, whereas an EN 10204 3.2 certificate is co-signed by both the foundry’s independent QC inspector and an authorized third-party inspection agency (such as TÜV, Lloyd’s Register, DNV, or BV) or the purchaser’s designated representative after witnessing mechanical testing and heat-number verification.

Direct Foundry & CNC Manufacturing — Pingdu, Qingdao

Qingdao Yucheng Machine (YCUMETAL) operates a 34,000 m² integrated casting and CNC machining facility in Pingdu, Qingdao (approx. 50 km from Qingdao Port). We pour and finish-machine stainless steel, carbon & alloy steel, ductile/grey iron, aluminum, and copper/bronze alloys across silica-sol investment casting, sand casting, lost foam, gravity, and low-pressure casting.

✓ IATF 16949 & ISO 9001 Certified  |  ✓ EN 10204 3.1 MTR + Spectrometer, Industrial CT & CMM Inspection  |  ✓ 24h Engineering DFM & Quote

1. Side-by-Side Comparison: EN 10204 Type 2.1, 2.2, 3.1, and 3.2 for Castings

When sourcing pressure-retaining valve bodies (ASTM A216 WCB, ASTM A351 CF8M), pump casings, or structural brackets (ASTM A536 ductile iron), specifying the correct EN 10204 certification level on the purchase order prevents customs or PED compliance rejections:

Certificate Type Basis of Inspection Heat-Specific Test Values Included? Validating Signatory Typical Casting Application
EN 10204 Type 2.1 Non-specific inspection No (Statement of compliance with PO only) Manufacturer Non-critical architectural hardware, decorative covers
EN 10204 Type 2.2 Non-specific inspection Typical / historical statistical values (not from actual heat) Manufacturer General hardware where heat traceability is not required
EN 10204 Type 3.1 Specific inspection per melt heat & heat-treatment lot Yes — actual OES chemistry, tensile, yield, elongation, hardness & impact values from the poured heat Foundry’s authorized inspection representative (independent of melting/production) Standard for industrial automotive, construction, automation, and PED/AD 2000-W0 qualified foundries
EN 10204 Type 3.2 Specific inspection with independent witness Yes — actual heat test values witnessed from stamped test bars Foundry QC inspector PLUS third-party Notified Body (TÜV, DNV, LR, BV) or buyer’s inspector Offshore subsea manifolds, nuclear/critical refinery valves, non-PED-certified foundry pressure parts

2. What Must Appear on a Compliant Casting EN 10204 3.1 Mill Test Report (MTR)?

A legally valid EN 10204 3.1 certificate for metal castings is far more than a one-page summary. At YCUMETAL, every shipment’s 3.1 MTR package documents:

  • Unique Heat Number & Lot Traceability: Directly linking the physical heat code cast or laser-etched onto the component to the induction furnace melt log and keel-block test coupon.
  • Ladle Chemical Analysis (OES): Mass percentages of all specified elements and maximum residuals (e.g., C, Mn, Si, P, S, Cr, Ni, Mo, Cu, V; plus carbon equivalent CE for ASTM A216 WCB or ferrite balance for CF8M).
  • Heat Treatment Furnace Chart Reference: Solution annealing temperature and water-quench record (e.g., ≥1,040 °C for austenitic stainless per ASTM A351/A743) or normalizing/tempering cycle.
  • Mechanical Properties from Separately or Integrally Cast Keel Blocks: Ultimate tensile strength (Rm, MPa), 0.2% offset yield strength (Rp0.2, MPa), elongation (A, %), reduction of area (Z, %), Brinell/Rockwell hardness, and Charpy V-notch impact energy (Joules at -29 °C, -46 °C, or -101 °C when specified).
  • NDT & Hydrostatic / Dimensional Supplements: Radiographic / Industrial CT soundness level, dye penetrant (PT), magnetic particle (MT), and CMM dimensional report references.

3. How Heat Traceability & 3.2 Witnessing Work at YCUMETAL

In our 34,000 m² Pingdu facility, we pour keel-block test bars alongside every production heat across lost-wax investment casting and sand casting. Every batch receives an EN 10204 3.1 MTR as standard. When a project requires EN 10204 3.2 certification, we stamp the keel blocks in the presence of the third-party surveyor (TÜV, SGS, BV, DNV, or Lloyd’s), heat-treat the test coupons in the same furnace basket as the castings, and perform tensile, Charpy impact, and spectrometer verification under live witness. Contact our quality team via /contact/ to review sample 3.1/3.2 MTR packages.

Frequently Asked Questions (Engineering FAQ)

Can an EN 10204 3.1 certificate be upgraded to 3.2 after the castings are already machined?

Only if retained, heat-stamped keel blocks or sacrificial castings from the exact same melt heat and heat-treatment batch are available for witness testing by the third-party inspector (or by cutting specimens from a production casting). It is always faster and more economical to specify EN 10204 3.2 before pouring so the inspector can stamp the test coupons prior to heat treatment.

Does YCUMETAL provide EN 10204 3.1 certificates with every production shipment?

Yes. Every production batch poured at our Pingdu foundry includes a full EN 10204 3.1 Material Test Report covering OES ladle chemistry, mechanical properties from heat-matched test bars, heat-treatment records, and CMM dimensional inspection reports.

How does EN 10204 3.1 relate to PED 2014/68/EU for pressure equipment castings?

Under European Pressure Equipment Directive (PED 2014/68/EU) Annex I Section 4.3, main pressure-bearing parts in Category II, III, and IV equipment require specific product control certification: EN 10204 3.1 if the material manufacturer holds an accredited quality system for materials (such as ISO 9001 + PED/AD 2000-W0 assessment by a European Notified Body), or EN 10204 3.2 otherwise.


Casting Defects, Non-Destructive Testing (NDT), Inspection & Heat Treatment Directory (66 Technical Guides)

Direct Foundry & Industry Solutions: Quality Assurance System  ·  In-House CT, CMM & OES Lab  ·  Energy & Pressure Equipment Castings

Explore Other Master Engineering Directories: ADC12 vs A380 vs A356 Aluminum Casting Alloys: Composition, T6 Strength & Process Selection  |  Bronze & Copper Casting Alloys Guide: C95400 & C95800 Aluminum Bronze vs C83600 & C93200 (SAE 660)  |  Top Investment Casting Manufacturers: How to Audit Silica Sol Foundries & Turnkey CNC Suppliers  |  ISO 8062 Casting Tolerance Grades (CT4 to CT12): Investment Casting vs Sand Casting Dimensional & RMA Chart  |  CA15 vs CA6NM Martensitic Stainless Steel Castings (ASTM A217 / A487 / A743): Properties, Heat Treatment & Selection  |  GG25 Cast Iron (EN-GJL-250): Chemical Composition, Properties & ASTM A48 Class 35 / HT250 Equivalent  |  ASTM vs EN/DIN vs JIS vs GB Casting Material Grade Cross-Reference & Equivalent Calculator

Leave a Reply

Your email address will not be published. Required fields are marked *

Submit Your Sourcing Request